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Lumber Sorting Controls

MPM's Lumber Sorting System is programmable logic controller (PLC) based with a Microsoft® Windows NT interface that makes it very user-friendly and easy for the operator to set up. The design operating speed is 200+ lugs per minute.

  • Automatic bin seeking in tertiary, secondary, primary, and then by empty bin order
  • Assigning up to 9 zones in the sorter system
  • Set-up and fine-tuning is handled easily via the computer interface, and system timing is dynamically adjusted according to sorter speed
  • System reports can be generated on an extensive range of factors. The user can modify these reports or create custom reports with Crystal ReportsTM for Windows
  • Monitors diverter failures using a photocell at the recirculation point
  • Bin faults to detect overfilling of bins
  • Length limit switch (photocell) faults to monitor and advises the operator on limit switch/photocell failures
  • Skewed board detection
  • Broken hook detection to disable dealing a board for that lug and to advise the operator
  • Long-range photocells to detect lumber tangled up in a bin
  • Hot backup of sorter data to the master computer hard disk every 30 seconds
  • Operator display provides real-time bin status along with pop-up error messages for sorter problems
  • Management report package for defining and modifying sort specifications, monitoring system status, diagnosing problems, and reporting production info
 
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